CONCRETE RECLAIMER
Introducing the DCR – 20, an advanced recycling solution designed for mixed concrete and pre-cast concrete batching plants. This innovative machine efficiently recovers cement-rich mud cake and recycles concrete waste generated from transit mixer trucks. Built with galvanized carbon steel for superior durability, the DCR – 20 features a V-shape trough and large inlet batch hopper lined with highly wear-resistant UHMWPE engineering polymer for long-lasting performance. Equipped with a wide outlet spout, wear-resistant ribbon screw, and specially designed blades, it ensures smooth, reliable, and efficient operation while reducing wastage and improving overall plant productivity.
Function
The DCR – 20 Aggregate Reclaimer efficiently removes residual concrete and wash water from truck mixers and concrete pumps, enabling concrete manufacturers to meet environmental standards while preventing contamination and recycling valuable aggregates. Designed for ready mix concrete batching plants, the DCR – 20 allows unloading of up to one vehicle simultaneously with a recycling capacity of up to 20 m³/h. Its advanced solids-liquid separation and aggregate washing capabilities effectively separate and extract fine and small particles, ensuring efficient and eco-friendly plant operations.
Advantages
- Convenient & Cost Effective – Aggregates / Water recycling.
- Slurry water could be used in production of concrete with help of LAB report.
- TM Washing extends the life of spirals and minimizes replacement costs.
- Labour cost for chipping settled concrete from TM drum is eliminated.
- Clean disposal of waste concrete and washed residuals.
- Complete recovery of water and aggregates.
Technical Specifications
Power Source / Washing Unit
| Washing Unit | |||
| Washing Capacity for Normal Concrete | m3 / hr | 10 | 20 |
| Delivery required for clean water (m³) | m3 / hr | 8-12 | 15-20 |
| Motor for – Washing Drum | Hp | 7.5 | 10 |
| Screw Thickness | mm | 10 | 10 |
| Feeding Hopper Capacity | m3 | 1.5 | 1.5 |
| Feeding Hopper Dimensions | mtr | (L) 1.7 X (W) 1.5 X (H) 2.3 | (L) 1.7 X (W) 2 X (H) 2.3 |
| Washed Aggregates – Discharge Height | mm | 1.35 | 1.35 |
| Bin Vibrator for Hopper | m3 | 0.25 / 3000 | 0.25 / 3000 |
| Max. Aggregate Size | mtr | 50 | 50 |
Vibrating Screen Unit
| Dimension | mtr | (L) 1.9 X (W) 1.8 X (H) 1.7 | (L) 3 X (W) 2 X (H) 1.7 |
| Screen mesh size | mm | 5 | 5 |
Optional Supply
| Agitator Basin – for Sedimentation Tank | |||
| Drive Power of Agitator Motor | HP | 7.5 | 7.5 |
| Dimension – Agitator Basin | mtr | 5 x 5 x 3.5 | 5 x 5 x 3.5 |
| Cement Slurry Pump | m3 | 5 | 5 |
| Delivery Head of Slurry Pump | mtr | 15 | 15 |
| Max. Agitating Capacity | m3 |
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